Revista Brasileira de Produtos Agroindustriais, Campina Grande, v.11, n.2, p.137-142, 2009 ISSN 1517-8595 137 THE PROCESSING AND CHARACTERIZATION OF RED CHILI PEPPER JAM Felipe Richter Reis1, Bogdan Demczuk Júnior1 , Sonia Mara Macari2 , Maria Lucia Masson3 ABSTRACT Red pepper fruit does not have a high added value. Thus, the use of this fruit in the preparation of a jelly is a way of adding value to it. In this study, a process of evaporation was used to make jam from red chili pepper fruit after which a comprehensive characterization of the final product was obtained. Evaporation was carried out under direct fire at atmospheric pressure. The changes in the solution concentration were well fitted by means of an exponential model. During evaporation, the solution boiling point rose up, which most commonly occurs during food evaporation. The jam formulation was (w/w): 100:50:1:0.08 parts of red chili peppers juice (0.2 °Brix), sucrose, pectin and citric acid, respectively. The jam presented the following characteristic: pH of 2.7; soluble solids content of 75°Brix; gel deformation of 3.57%; water activity of 0.71; viscosity of 972.86 mm2/s; lightness of 19.54; redness of 7.75; yellowness of 17.39; hue angle of 65.97 (orange); and average sensory score of 7.73. No syneresis was observed after 180 days of storage. Results suggest that the final product from the evaporation of the red chili pepper fruit makes a high quality jam considering its physical-chemical properties, sensory properties and physical stability. This study can be used to design a process to manufacture red chili pepper jam. Keywords: red chili pepper, jam, evaporation. PROCESSAMENTO E CARACTERIZAÇÃO DE GELÉIA DE PIMENTA VERMELHA RESUMO Frutos de pimenta vermelha não apresentam um alto valor agregado. Sendo assim, o uso destes frutos no preparo de uma geléia é uma forma de adicioná-los valor. Neste estudo, um processo de evaporação foi empregado para produzir uma geléia a partir de frutos de pimenta vermelha e uma abrangente caracterização do produto final foi realizada. A evaporação foi efetuada sob fogo direto à pressão atmosférica. A variação da concentração da solução de alimentação foi bem ajustada por um modelo exponencial, e o ponto de ebulição da solução aumentou durante o processo de evaporação, o que é um comportamento tipicamente observado quando se evaporam alimentos líquidos. A formulação da geléia foi (em m/m): 100:50:1:0,08 partes de suco de pimenta vermelha à 0,2 °Brix, sacarose, pectina, e ácido cítrico, respectivamente. A geléia apresentou pH de 2,7, teor de sólidos solúveis de 75 °Brix, deformação do gel de 3,57%, atividade de água de 0,71, viscosidade cinemática de 972,86 mm2/s, luminosidade de 19,54, tonalidade vermelha de 7,75, tonalidade amarela de 17,39, ângulo de tom de 65,97 (laranja), e escore sensorial médio de 7,73. Não foi observada sinérese do produto após 180 dias de armazenamento à temperatura ambiente. Os resultados permitem afirmar que o produto final da evaporação de frutos de pimenta vermelha é uma geléia de alta qualidade no que tange a caraterísticas físico-químicas, sensoriais e de estabilidade física. Os dados gerados podem ser utilizados para delinear um processo de produção de geléia de pimenta vermelha. Palavras-chave: pimenta vermelha, geléia, evaporação. Protocolo 110.006 de 15/10/2009 1 Eng. de Alimentos, M.Sc, doutorando, Programa de Pós-Graduação em Tecnologia de Alimentos, Depto. de Engenharia Química, UFPR, Caixa Postal 19011, CEP 81531-990, Curitiba-PR, (00XX41) 33613232, [email protected]; [email protected]. 2 Eng. de Alimentos, M.Sc. [email protected]. 3 Eng. Química, D.S., Professora do Programa de Pós-Graduação em Tecnologia de Alimentos, Depto. de Engenharia Química, UFPR, (00XX41) 33613232, [email protected]. 138 Processing and characterization of red chili pepper jam Reis et al. MATERIALS AND METHODS INTRODUCTION Chili peppers, which are fruits of the plants from the Capsicum genus are one of the 200 primary commodities (Food and Agriculture Organization of the United Nations, 2007). Brazil is an important center of domesticated species of the Capsicum genus, where a wide diversity of C. annuum var. annuum, C. baccatum var. pendulum, C. frutescens e C. Chinense can be found. Fruits of the plant named Capsicum baccatum, from the pendulum variety, are typically elongated and finger-shaped, presenting a size of 7 x 1-1.5 cm (length x width), low pungency and aroma and red color (Sudré et al., 2005; Embrapa, 2008). As many other fruits, red chili peppers present high water contents. Evaporation is a unit operation that is used for the partial removal of water from liquid foods by boiling. The concentration of solids achieved by evaporation, due to a difference in volatility between water (solvent) and solute, reduces water activity, such as in jams, and hence helps in preservation (Sharma et al., 2000). The concentration of diluted solutes in the heated solution is an important parameter to be studied when carrying out the concentration of liquid foods by evaporation (Ordóñez, 2005). The gel observed in good jams is obtained when special conditions of solids and pectin concentration and pH are achieved (Cecchi, 2003). Some fruits do not present an adequate amount of pectin in order to promote gelification. In this case it is necessary to add pectin to the jam. According to Jackix (1988), the optimum amount of pectin to be added to promote gelification is around 1% (w/w), the pH must be between 2.6 and 3.4 and the solids concentration between 68 and 76°Brix. The economic importance of chili peppers is remarkable. In addition, their perishability is high and their added-value is low. Thus, it is important to find ways to improve their shelf life and add them value. This research reports a study of evaporation process in order to obtain red chili peppers jam and some of its chemical, physical and sensory characteristics. Materials Red chili peppers (pendulum variety) and sucrose (Nova América, Tarumã, Brazil) were acquired in the local market. Citric pectin was acquired from SP Labor (Presidente Prudente, Brazil) and citric acid was acquired from Labsynth (Diadema, Brazil). All reagents were of analytical grade. The potable water used in the jam formulation was tap water. Methods Raw peppers were washed, separated from their stems, weighed, ground and homogenized with water (1:1 w/w) for 1 minute in a food-processor (Philips do Brasil, São Paulo, Brazil). The homogenized was heated in an aluminum pan at 70°C for 10 minutes under direct fire to boost the aqueous extraction of pepper solids. The biggest solids were then removed by means of a plastic sieve model 12506 (Jolly, São Paulo, Brazil). The juice concentration was measured by means of a standardized Abbe refractometer. The juice was then diluted with water at the concentration of 0.2 °Brix. Sucrose was mixed with the diluted juice and the solution was transferred to an aluminum kettle and evaporated at atmospheric pressure (91.325 Pa at Curitiba, Brazil) under direct fire. The solution concentration and temperature were measured at 10 minutes intervals during the evaporation treatment. Since evaporation is a water removal operation, an exponential mathematical model was fitted to the experimental data in order to find the respective equation that described the process and the value of the determination coefficient or R2. At 40 minutes of evaporation the solution was added with the pectin. When the jam concentration reached the range suggested by previous studies, the evaporation was interrupted. The pH was measured and adjusted with citric acid until it reached a value within the range recommended by other authors (Jackix, 1988). Revista Brasileira de Produtos Agroindustriais, Campina Grande, v.11, n.2, p.137-142, 2009 Processing and characterization of red chili pepper jam The jam was packed at 104°C in glass flasks which were turned upside down during three minutes for pasteurization. Part of the jam (sample A) was analyzed and other part (sample B) was stored for 180 days to verify the occurrence of syneresis. The gel deformity after cooling was evaluated by filling three flasks which presented flat bottoms with hot jam. After cooling to around 21°C, the jam was removed from the flasks and the gel height was measured and compared to the height of the flask using equation 1, which gives a parameter we called gel deformation, as follows: Gel deformation % = 100 – [(GH/FH) x100] (equation 1) In such equation, GH corresponds to the gel height and FH corresponds to the flask height. The jam kinematic viscosity was measured at 95 °C by means of a CT 52 capillary viscometer (Schott Geräte, Mainz, Germany). The glass capillary used had a 1.26 mm internal diameter. Kinematic viscosity was given by equation 2, showed below. v=K.t (equation 2) In such equation, v corresponds to the kinematic viscosity (mm2/s), K is a capillarydependent constant and t (s) is the time required for the liquid to flow through a standardized section of the glass capillary. Water activity (Aw) was measured at 21°C by means of a Pawkit water activity meter (Decagon Devices, Pullman, United States). Color was measured by means of a MiniScan XE PLus portable reflectance spectrophotometer (HunterLab, Reston, United States) and expressed as parameters of the CIE L*a*b* and CIE L*C*h* scales (Comission Internationale de l’Eclairage, 1986). The sensory acceptability of the final product was evaluated by 26 assessors who previously reported to like piquant foodstuffs. The panel used a structured hedonic scale in which “1” corresponded to “dislike extremely” and “9” corresponded to “like extremely” (Meilgard et al., 1987). Each assessor received an approximately 15g jam sample and a cream cracker biscuit and was required to Reis et al. 139 evaluate the sample by eating it pure and also mixed with the biscuit. RESULTS AND DISCUSSION The formulation suggested by us for preparing red chili peppers jam is showed in Table 1. Table 1: Chili peppers jam formulation Ingredients Parts (in weight) Chilly juice* 100.00 Sucrose 50.00 Pectin 1.00 Citric acid 0.08 *Soluble solids content: 0.2 °Brix. The amount of pectin added followed the directions provided by Jackix (1988). The amount of citric acid added was that necessary to promote gelification. Sugar was added in order to provide our jam with the characteristic sensory attributes of jams, such as sweetness and gelified texture. The experimental data were in good agreement (R2 = 0.98) with the exponential model (figure 1), as expected and observed before for unit operations of water removal (Velic et al., 2004). The evaporation was interrupted at 80 minutes of process, when the desired soluble solids content was achieved. Table 2 shows the variation in jam solution temperature during the evaporation process. Boiling started at 50 minutes of process. There was an increase of 7°C in the jam boiling point, which can be justified by the fact that, as the food concentration rises, larger amounts of heat are necessary to remove water from food. Such behavior is attributed to stronger physical and chemical interactions between water and food solids at such conditions (Palanimuthu & Chattopadhyay, 1993; Kaleemullah & Kailappan, 2005). Table 3 shows some chemical and physical characteristics of the red chili peppers jam. The mechanical shocks which may take place during transportation can cause breaking of the gel and, in that way, impair its appearance. Revista Brasileira de Produtos Agroindustriais, Campina Grande, v.11, n.2, p.137-142, 2009 140 Processing and characterization of red chili pepper jam Reis et al. Figure 1 – Changes in feed solution concentration along with the time of evaporation. Table 2 – Changes in feed solution temperature along with the time of evaporation. Jam temperature (°C) Evaporation time (min) 21.4 0 74.0 10 90.0 20 94.0 30 96.0 40 97.0 50 (beginning of boiling) 97.0 60 100.0 70 104.0 80 A low gel deformation, like the one observed in this study, suggests that the jam is relatively shock-resistant. The red chili peppers jam presented a very low water activity, as expected. Most yeasts, molds and bacteria do not survive at low water activities, which are correlated with a long shelf life (Beuchat, 1981). Food rheological properties, such as viscosity, are useful for designing, choosing and operating equipments such as pumps and shaking systems (Vidal et al., 2004). The red chili peppers jam kinematic viscosity is also showed in table 3. The jam color was found to be darkened (low L* value), reddish (positive a* value) and yellowish (positive b* value). The mixture of red and yellow hues yields the orange hue, which is the red chili peppers jam hue (h*) as expressed in the polar L*C*h* space. Such hue can be attributed to the carotenoids contained in peppers, while low lightness is typically correlated with the products of caramelization and Maillard reactions (Deepa et al., 2007). After 180 days of storage, it was not observed syneresis in the jam, which confirms a high stability of the gel. Figure 2 shows the distribution of the scores provided by the sensory panel when evaluating the red chili peppers jam. It was observed that the majority of the assessors gave high scores (“8”) to the jam. Such result means Revista Brasileira de Produtos Agroindustriais, Campina Grande, v.11, n.2, p.137-142, 2009 Processing and characterization of red chili pepper jam that most of the assessors “like very much” the jam as expressed by hedonic rating. A score of “7” is the minimum numeric limit for acceptance of an evaluated food (Meilgard et 141 Reis et al. al., 1987) and the average score of our jam was above seven (7.73), i.e., the product was well accepted by consumers. Table 3 - Chemical and physical characteristics of red chili peppers jam Parameters Values pH 2.70 Soluble solids (°Brix) 74.00 Gel deformation (%) 3.57 Aw (at 21°C) 0.71 Viscosity (mm2/s at 95°C) 972.86 Lightness (L*) Redness (a*) Yellowness (b*) Hue angle (h*) Syneresis after 180 days of storage 19.54 7.75 17.39 65.97 None 10 9 8 7 6 Number of assessors 5 4 3 2 1 0 6 7 8 9 Hedonic score Figure 2 – Sensory profile of red chili pepper jam. Revista Brasileira de Produtos Agroindustriais, Campina Grande, v.11, n.2, p.137-142, 2009 142 Processing and characterization of red chili pepper jam CONCLUSIONS Evaporation of a 0.2 °Brix juice made from red chili peppers fruits and added with sucrose, pectin and citric acid generated a high quality jam. This can be concluded on the basis of the characteristic sensory properties, physical chemical parameters and stability to storage observed in the final product. An exponential model successfully fitted (R2 = 0.98) the changes in feed solution water content, suggesting that the unit operation studied is a typical water removal operation. Once a process was suggested and process parameters were generated, this study can be used as a reference to obtain red chili pepper jam, helping to add value to this relevant food commodity. ACKNOWLEDGMENTS The authors thank CAPES and CNPq for the financial support. BIBLIOGRAPHY REFERENCE Beuchat, L.R. Microbial stability as affected by water activity. Cereal Foods World, Saint Paul, v.26, p.345-349, 1981. Cecchi, H.M. Fundamentos teóricos e práticos em análise de alimentos. Campinas: UNICAMP, 2003, p.30-35. Comission Internationale de l’Eclairage. CIE Publication 15.2. Viena: Central Bureau of the CIE, 1986. Deepa, N.; Kaur, C.; George, B.; Singh, B.; Kapoor, H.C. Antioxidants constituents in some sweet pepper (Capsicum anuum L.) genotypes during maturity. 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