BIOEN FAPESP: the SP BIOEN Research Center and associated initiatives Carlos Henrique de Brito Cruz Science Director São Paulo Research Foundation, FAPESP 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 1 Energy sources in Brazil, 2006 47% of Brazil’s energy comes from renewable sources (2009) 60% 50% 40% 30% 20% cane 18% 10% 0% Non-Renewable Renewable Renewables in Brazil: 47%; World: 13%; OECD: 7,2% 20110815 BBEST-how-much-biofuel-20110815.pptx 2 1980-2013: change in energy sources in the State of São Paulo, Brazil Source: Balanço Energético SP, 2008-2014 (values from 1980-1990 interpolated for visualization) State of São Paulo • 42 million people • 32% of Brazil’s GNP • 55% of Brazilian ethanol production 1980 – 2013 • Oil down from 62% to 38% • Cane up from 14% to 32% Other Hydroelectricity 14% Sugar cane Natural gas 62% Oil and oil products 8/18/2015 32% BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 38% 3 Bioenergy: three research initiatives at FAPESP • Scientific and Technology roadmap – Research Project in our Public Policy Program • BIOEN – Research program; 10 years – Basic research core – Conections to application through partnership with companies • SP Bioenergy Research Center – Hubs in the three state universities – USP, Unicamp, Unesp – Funding: State Government, FAPESP and the Universities – Graduate course in Bioenergy – 3 state universities 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 4 FAPESP’s Bioenergy Research BIOEN • General structure – Research program; 10 years – Basic research core – Conections to application through partnership with companies • Topics, people, funding – Feedstock, processing, green chemistry, engines, sustainability – 300+ scientists (50 from abroad); 600+ graduate students – Value awarded 2009-2015/06: • R$ 109 million (FAPESP); R$ 55 million (State Government); R$ 20 million (industry); R$ 55 million (Universities) 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 5 BIOEN: FAPESP-Industry agreements for joint funding • Joint industry-university research (next 10 years) Company Oxiteno Braskem ETH Boeing BP Microsoft PSA 8/18/2015 Subject Lignocellulosic materials Alcohol-chemistry Sugarcane Aviation Biofuels – 1st stage Processes and Sustainability Algorithms for gene sequencing Ethanol powered engines - ERC BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp Val. (Indus.+FAPESP) R$ 6,000,000 R$ 50,000,000 R$ 20,000,000 R$ 1,200,000 R$ 100,000,000 R$ 16,000,000 6 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 7 BIOEN: 314 scientists • 56 research projects • 314 scientists – 229 from São Paulo – 33 from other Brazilian states • MG 12; RJ 8; Pr 3; RS 3 – 52 from other countries Type of support Qty 2-year grants 51 5-year grants 32 Young Investigators 18 Industry-University 23 Fellowships 226 • U.S. 26; Fr 7; Ge 4; Ne 4; De 3; Sp 3 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 8 Fapesp: São Paulo Research Foundation • Mission: support research in all fields • Funded by the taxpayer in the State of São Paulo with 1% of all state revenues • All proposals are peer reviewed (26,000 proposals in 2014) – Average time for decision – 65 days • Expenditures 2014: $PPP 500 M – Fellowships • 2,500 SI, 1,800 MSc, 3,500 DrSc, 1,800 Post-docs, 800 other – Academic R&D • RIDC/11 yrs, Thematic/5 yrs, Young Investigator/4 yrs, Regular/2 yrs – University-Industry Joint R&D: • Microsoft, Agilent, Braskem, Oxiteno, SABESP, VALE, Natura, Petrobrás, Embraer, Padtec, Biolab, Cristalia, Boeing , GSK, BP, BG, PSA (Peugeot-Citröen), ... (total of 100+ companies) • Engineering Research Centers (ERC): PSA, Natura, GSK, BG – Small bussiness R&D: 1,200 SBE’s (two awards per week in 2014) 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 9 WEO 2012: 2035 Scenarios for Biofuels in Transport Source: IEA, World Energy Outlook 2012 8/18/2015 unesco-scope-20131129.pptx; © C.H. Brito Cruz e Fapesp 10 Mitigating wedges: Carbon emissions reduction in NPS Source: IEA, World Energy Outlook 2012 Bioenergy 23% Wind Solar Biofuels 15% 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 11 Vehicles per population SÃO PAULO CITY SÃO PAULO STATE BRAZIL 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 12 Challenges in Bioenergy in Brasil • Productivity – Biomass production – Conversion processes – Cellulose uses: electricity x liquid fuel • Sustainability – – – – – – 20110815 Emissions (LUC, ILUC, N) Water use The new agriculture of Food and Energy Environmental impacts Social impacts Economics: regulation, standards, certification BBEST-how-much-biofuel-20110815.pptx 13 BIOEN DIVISIONS BIOMASS Contribute with knowledge and technologies for Sugarcane Improvement Enable a Systems Biology approach for Biofuel Crops BIOFUEL TECHNOLOGIES Increasing productivity (amount of ethanol by sugarcane ton), energy saving, water saving and minimizing environmental impacts ENGINES Flex-fuel engines with increased performance, durability and decreased consumption, pollutant emissions BIOREFINERIES Complete substitution of fossil fuel derived compounds Sugarchemistry for intermediate chemical production and alcoholchemistry as a petrochemistry substitute 8/18/2015 SUSTAINABILITY AND IMPACTS Studies to consolidate sugarcane ethanol as the leading technology path to ethanol and derivatives production Horizontal themes: Social and Economic Impacts, Environmental studies and Land Use BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 14 Coordenadores do Programa BIOEN • • • • • Glaucia Mendes Souza, IQ, USP Marie-Anne van Sluys, IB, USP Heitor Cantarella, IAC Rubens Maciel, FEQ, Unicamp André Nassar, Icone (até fev/2015) 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 15 BIOEN FAPESP: publications 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 16 Bioenergy research: 84 → 148 → 212 → 381 ton/Ha?? 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 17 Sugarcane improvement: start with you germplasm characterization Sugarcane varieties are very similar Breeding has for centuries relied on a very narrow genetic basis In the beginning of the Proalcool Program 70% of the sugarcane area in Brazil was occupied by 5 cultivars Thirty years later this number doubled to 10 major varieties 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 18 Sugarcane Cell Wall Structure and enzymes to degrade it Proposal of a hierarchical attack of hydrolytic enzymes Microbial enzymes to degrade the bagasse cell wall: bioprospection and the definition of their function and structure for the development of improved enzyme cocktails Bioenerg. Res. DOI 10.1007/s12155-012-9268-1 Composition and Str uctur e of Sugar cane Cell Wall Polysacchar ides: I mplications for Second-Gener ation Bioethanol Production Amanda P. de Souza & Débor a C. C. L eite & Sivakumar Pattathil & M ichael G. Hahn & M ar cos S. Bucker idge # Springer Science+Business Media New York 2012 8/18/2015 Abstr act The structure and fine structure of leaf and culm cell walls of sugarcane plants were analyzed using a combination of microscopic, chemical, biochemical, and immunological approaches. Fluorescence microscopy revealed that leaves and culm display autofluorescence and lignin distributed differently through different cell types, the former resulting from phenylpropanoids associated with vascular bundles and the latter distributed throughout all cell walls in the tissue sections. Polysaccharides in leaf and culm walls are quite similar, but differ in the proportions of xyloglucan and arabinoxylan in some fractions. In both cases, xyloglucan (XG) and arabinoxylan (AX) are closely associated with cellulose, whereas pectins, mixed-linkageβ-glucan (BG), and less branched xylans are strongly bound to cellulose. Accessibility to hydrolases of cell wall fraction increased after fractionation, suggesting that acetyl and phenolic linkages, as well as polysaccharide–polysaccharide interactions, prevented enzyme action when cell walls are BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp assembled in its native architecture. Differently from other hemicelluloses, BG was shown to be readily accessible to lichenase when in intact walls. These results indicate that wall architecture has important implications for the development of more efficient industrial processes for secondgeneration bioethanol production. Considering that pretreatments such as steam explosion and alkali may lead to loss of more soluble fractions of the cell walls (BG and pectins), second-generation bioethanol, as currently proposed for sugarcane feedstock, might lead to loss of a substantial proportion of the cell wall polysaccharides, therefore decreasing the potential of sugarcane for bioethanol production in the future. K eywor ds Bioenergy . Cellulosicethanol . Hemicelluloses . Cell wall composition . Cell wall structure . Sugarcane I ntr oduction 19 Engineering processes to degrade the cell wall Models developed to describe the kinetics of first generation ethanol production need to be reformulated and adapted to describe the kinetics of second generation ethanol fermentation Productivities achieved: between 1 and 3 kg m-3 h−1 Considered acceptable for alcoholic fermentations in batch mode, showing the good fermentability of hydrolysates even without detoxification Multi-Purpose Pilot Plant CTC/UNICAMP LOPCA Coordinator Maciel Filho 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 20 Improving 1st, 2nd Generation, Ethanol + Butanol 30% energy savings 20% improvement in saccharification 4th TOP ETHANOL Award – Technological Innovation Pilot Plant 4000 L fermentor 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp CTC/UNICAMP Bioethanol + Biobutanol 21 FAPESP and Ethanol Combustion Engines • PITE Poli, Usp – Mahle and Consortium of automakers – Tribology challenges • FAPESP - Peugeot, Citröen do Brasil Automóveis PCBA) Engineering Research Center – 10 years – R$ 16 million (50%-50%) – Call for proposals to be announced soon 20120805 FAPESP BIOEN 22 Combustion Engines Steven Chu & Arun Majumdar, Nature 488, p. 294 (Aug. 2012) 20120805 FAPESP BIOEN 23 Science, Articles, Opportunities FAPESP: 97/12621-5 FAPESP: 00/10115-0 FAPESP: 00/03372-6 20120805 FAPESP BIOEN 24 Objectives • Understand the state-of-the art in internal combustion engines as relates to biofuels • Identify some of the main research challenges that FAPESP could/should consider for BIOEN – Basic Science – Applied Science and Engineering 20120805 FAPESP BIOEN 25 FAPESP+Peugeot-Citroen: Advanced Research Center for Biofuel Engines • 10year contract • Unicamp, USP, Mauá, ITA • Researchers from universities and from company – Vice-director is a Company scientist • Other 4 ERCs: – Natura – Glaxxo-Smith-Kline, GSK • • Green Chemistry Target Discovery – British Gas, BG 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 26 Nitrogen fertilization is now the culprit in the New Green Revolution Green Revolution techniques heavily rely on chemical fertilizers, pesticides and herbicides, some of which must be developed from fossil fuels, making agriculture increasingly reliant on petroleum products. N2O emission from N fertilizer in sugarcane is within or below the IPPC default value N2O Emission, kg N-N2O/ha 4 N2 O = 0,0056x2 + 0,0207x + 0,78 R² = 0,99 3 Trash 2 N2O = 0,0496x + 0,692 R² = 0,62 0 5 10 15 Sugarcane trash, t/ha 20 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp Addition of organic residues (vinasse) caused increase N2O emission Removing excess trash from the field (for energy production) may avoid high N2O emission 1 0 8/18/2015 Trash+vin 25 27 BIOEN: Ciência e Política Pública com impacto Internacional http://bioenfapesp.org/scopebioenergy/index.php 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 28 SCOPE Rapid Assessment of Bioenergy in the world • • • • Energy Security, Food Security, Environmental Security, and Sustainable Development & Innovation 8/18/2015 unesco-scope-20131129.pptx; © C.H. Brito Cruz e Fapesp 29 Another view of the same challenge: GSB working hypothesis • Explore whether and how it is physically possible for bioenergy to sustainably meet a substantial fraction of future demand for energy services — e.g. 150 EJ annually corresponding to the 23 per cent of primary energy supply expected from biomass in the IEA Blue Map Scenario — while feeding humanity and meeting other needs from managed lands, preserving wildlife habitat and maintaining environmental quality. – We intend to approach this unconstrained by current practices, since a sustainable and secure future cannot be obtained by continuing the practices that have led to the unsustainable and insecure present (http://bioenfapesp.org/gsb/; Lynd. Aziz, Brito Cruz, Chimphango, Cortez, Faaij, Greene, Keller, Osseweijer, Richard, Sheehan, Chugh, van der Wielen, Woods and van Zyl. 2011. “A global conversation about energy from biomass: The continental conventions of the global sustainable bioenergy project”. Interface Focus 1:271-279.) 8/18/2015 unesco-scope-20131129.pptx; © C.H. Brito Cruz e Fapesp 30 Global Sustainable Bioenergy (GSB) Project (http://bioenfapesp.org/gsb/) GSB Global Sustainable Bioenergy Geospatial Analysis Livestock Production Energy Crop Database Development Social Food security Social Welfare & Economic Development Environmental Soil Fertility Water Climate Biodiversity Integrated Analyses & Scenarios Making Room for Biofuels Multiple benefits Global Local, “LACAf”* Countries *Latin America, Caribbean, and Africa Scholar Exchange Program (accessed from GSB website) Supported by the Sao Paulo Research Foundation (FAPESP) BIOEN Program Brazilian scholars studying abroad International scholars studying in Brazil Several day to several year duration 31 FAPESP’S LATIN AMERICA AND AFRICA BIOENERGY RESEARCH PROJECT - LACAF 20130325 ISAF2013; FAPESP BIOEN 32 Latin America, the Caribbean, and Africa How bioenergy could help development? • An Assessment of Bioenergy Potential in Latin America, the Caribbean and Africa: the FAPESP LACAf program, in collaboration with the GSB Project • LACAF/GSB FAPESP Project (Latin America, the Caribbean, and Africa): 1. 2. 3. 4. 20130325 Present Land Use and Food/Energy Challenges Sugarcane Potential, Land Use and Bioenergy Potential Possible Bioenergy Production Models for LAC and Africa Potential for Sustainable Ethanol Production in Case Study Countries (Phase 1): Colombia, Guatemala, South Africa And Mozambique ISAF2013; FAPESP BIOEN 33 Sugarcane Ethanol in Africa • South Africa: – Is the largest producer of sugarcane in the continent – The Industrial Development Corporation and the Central Energy Fund announced plans to invest US$ 437 million in 5 biofuels projects – Ethanol Africa, South African commercial maize farmers, invested in 8 ethanol new plants. Has investments in Angola, Zambia, Tanzania and Mozambique to produce biofuels from corn and sugarcane • Mozambique: – Is set to become one of a major biofuels producer in Africa – ProCana will process its cane in a Brazilian-built sugar-ethanol factory – Last year Central African Mining & Exploration has invested U$ 150 million in a plant of ethanol, and Petromoc spends U$ 550 million to develop biofuels – The potential for sugarcane ethanol production is great, both for domestic use or exports. It enjoys tax exemption to export to Europe Sources: DFID (2007), Jumbe et al. (2009); allafrica.com/biofuel/2010 34 Sugarcane Ethanol in Latin America • Colombia: – – – – The world’s second-largest sugarcane ethanol producer Governmental regulations established a mandatory blend (E10) Current ethanol production covers 85% of the local needs Colombia has a great potential for sugarcane ethanol production in the East part of the country (expected lower yield than Cauca Valley) • Guatemala: – Number one producer of sugarcane in Central America – In 2009, Guatemala produced 2.38 million tons of raw sugar, of which 1.3 million tons were exported – 5 out of the 14 sugar mills are also producing ethanol, whose production reached 265 million liters in 2008 – All of the ethanol is exported, mainly to Europe and the U.S. – The domestic market for biofuels consumption has not been developed yet Sources: IICA (2009); USDA (2010) 35 USP-Unicamp-Unesp: doutorado conjunto em bioenergia Universidades estaduais paulistas criam doutorado conjunto em bioenergia Estimuladas pelo Programa BIOEN FAPESP e com apoio do Governo do Estado de São Paulo e da FAPESP, as três maiores universidades de São Paulo lançaram um programa de doutorado em conjunto na área de bioenergia (energia obtida por meio da biomassa, usando bagaço da cana-de-açúcar, por exemplo). É a primeira vez que o Brasil tem um programa gerido por mais de uma instituição. A iniciativa, de USP, Unicamp e Unesp, tem o objetivo de alavancar a pesquisa de alta tecnologia para produção de biocombustíveis e melhorar a eficiência de motores, por exemplo. Com a proposta de ser um curso internacional, o programa conta com professores da USP, da Universidade Estadual de Campinas (Unicamp) e da Universidade Estadual Paulista (Unesp), além de especialistas estrangeiros. Terá boa parte de suas aulas em inglês e usará um sistema de videoconferência para a integração de alunos e professores situados em diferentes cidades. “Os alunos farão pelo menos quatro meses de estágio no exterior, em universidade, empresa ou centro de pesquisa. E queremos atrair não só estudantes do Brasil, mas também do exterior”, destacou Carlos Labate, coordenador do curso. (com material da Folha de São Paulo e da Agência FAPESP) 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 36 USP-Unicamp-Unesp: doutorado conjunto em bioenergia http://genfis40.esalq.usp.br/pg_bio/ 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 37 Biofuels, according to the Nuffield Council on Bioethics 1) 2) 3) 4) 5) 6) Biofuels development should not be at the expense of people‘s essential rights (including access to sufficient food and water, health rights, work rights and land entitlements). Biofuels should be environmentally sustainable. Biofuels should contribute to a net reduction of total greenhouse gas emissions and not exacerbate global climate change. Biofuels should develop in accordance with trade principles that are fair and recognize the rights of people to just reward (including labour rights and intellectual property rights). Costs and benefits of biofuels should be distributed in an equitable way. If the first five Principles are respected and if biofuels can play a crucial role in mitigating dangerous climate change then, depending on additional key considerations, there is a duty to develop such biofuels. Nuffield Council on Bioethics, “Biofuels: Ethical Issues” (http://www.nuffieldbioethics.org/biofuels-0). 8/18/2015 BIOEN-20150628.pptx; © C.H. Brito Cruz e Fapesp 38 FAPESP’s BIOEN keywords 20130325 ISAF2013; FAPESP BIOEN 39 FAPESP’s BIOEN keywords 20130325 ISAF2013; FAPESP BIOEN 40