Aplicações do Etanol para Motores Automotivos Dual Fuel Diesel – Ethanol Engines VEHICULAR ENGINEERING LABORATORY Sergio L. Braga Rio de Janeiro, RJ Outubro, 2012 Sergio L. Braga [email protected] Team PROFESSORS Ana Rosa Martins - PhD Carlos Valois Maciel Braga – PhD Juan José Milón Guzmán – UCSP – PhD Luis Fernando Figueira da Silva – PhD Marcos Sebastião de Paula Gomes – PhD Sergio Leal Braga – PhD RESEARCH ENGINEERS Epifânio Mamani Ticona – PhD Fernando Zegarra Sanchez - MSc Giovanni Calfa Neto Gustavo Vianna Cezar - MSc Jorge Dias Lage - MSc Juan Carlos Valdez Loaiza – MSc Julio Cesar Egusquiza – PhD Leonardo Costa Braga - MSc Nestor Correa Cotelo - MSc Rogério Rodrigues Severino A. Wanderley ADMINISTRATION Janaína Braga Alexandre TECHNICAL SUPPORT Bruno Alves Maia Felipe de Araújo Gomes Gerson Silvério Gilson Coutinho Pradanoff Jorge Ricardo Moura de Souza Júnior Raí Pereira de Gouveia STUDENTS Antonio Carlos Scardini Villela - D Alfredo Pinto Fontoura Filho – G Augusto Cesar da Rosa Correia - G Eduardo Bolonhez - M Felipe Murad - G Fiorella Del Carmen Alvaro Cabrera - M Igor Soares Campos - G Luis Alberto Navarro Rosales - M Luis Gustavo Poli - M Marvin Chancan Leon – M Pedro Marcondes Montaleone – M Pedro Romano – M Rodolfo de Oliveira da Paixão - G LEV / PUC - Rio LABORATÓRIO DE ENGENHARIA VEICULAR Vehicle Test Facilities Chassis Dynamometer Vehicle Test Facilities Emission Analysis OBS 2200 HORIBA On Board System Engine Test Facilities AVL START 240 (240 kW, 8.000 RPM, 600 Nm) Engine Test Facilities AVL START 240 (AVL-Start High Speed Data Acquisition) Engine Test Facilities AVL APA 404/8 (440 kW, 8.000 RPM, 2000Nm) Engine Test Facilities AVL APA 404/8 (AVL Puma-Open Automation System) Engine Test Facilities IMEP - Indicated Mean Effective Pressure AVL Piezoelectric Pressure Sensor Installed in one of the Engine's Cylinders AVL Indimeter Data Acquisition System Engine Test Facilities Emissions Test Instruments AVL 439 Opacimeter and AVL 415s Smoke Meter for particulate emission evaluation of the exhaust gas. TESTO 350 XL System to measure the CO, HC, NOX, O2 concentrations of the exhaust gas. Combustion Test Facilities Rapid Compression Machine – Testem / High Speed Camera - Photron Prior Experience Concluded Projects DIESEL /GÁS (2002/04) - FINEP CTPETRO-PETROBRAS ROLO80 (2002/04) - FINEP CTPETRO-PETROBRAS DIESEL /GÁS II (2004/05) - PETROBRAS RODOVIÁRIO (2005/07) - FINEP CTPETRO-PETROBRAS EMISSÕES (2005/06) - BRASYMPE COGERAR (2005/06) - BRASYMPE GERAÇÃO DIESEL / GÁS (2005/07) - BRASYMPE Prior Experience Concluded Projects SUBSDIESEL (2005/07) - BRASYMPE PROJETO FERROVIÁRIO (2006/08) - VALE-PETROBRAS-BR/ESWHITE COMP/RÁPIDA (2007/10) - FINEP CTPETRO-PETROBRAS DIESEL /GÁS III (2008/09) - PUC DIESEL /BIOGÁS (2009) - ETE ALEGRIA LEV 80 (2009) – PETROBRAS FERRY BOAT (2007/10) – TWB EP6 COLD START (2010-2012) – PUC – PSA – IFP Concluded Projects – DIESEL/GÁS Concluded Projects – DIESEL/GAS 40 117,4 cv 105,6 cv 35 Rendimento Térmico (%) 83,1 cv 30 25 58,0 cv 30,5 cv 20 15 16,9 cv 10 0 10 20 30 40 50 60 Taxa de Substituição Diesel/Gás 70 80 90 100 Concluded Projects – DIESEL/GÁS 60.0 Concentração de Particulados (mg/m3) 50.0 117,4 cv 40.0 30.0 105,6 cv 20.0 83,1 cv 10.0 30,5 cv 16,9 cv 0 cv 0.0 0 10 20 30 40 50 60 Taxa de Substituição Diesel/Gás 70 80 90 100 Experimental evaluation and Diesel engine performace predictions consuming natural gas MWM 4.07 TCA MWM 4.10 TCA MWM D229 - 6 TD229 – EC6 Diesel/Gas Engines on AVL Test Bed Dynamometer (START 240) Fonte: (Pereira, 2006) First Electric Generators Convertion Kit Second Generation Kits Concluded Project - LOCOMOTIVA Combustion Test Facilities Rapid Compression Machine – Testem / High Speed Camera - Photron Experimental Apparatus Air Rapid Compression Machine Natural Gas High Speed Camera Diesel Experimental Apparatus Admission Air and Natural Gas Injector Solenoide Pressure Sensor Amplifier Rail High Pressure Pump Test Section RCM Control Room Diesel Results Diesel – Gas Preliminar Results Diesel e Diesel – Gas Results Diesel and Diesel – Gas Results Diesel Combustion Diesel – Gas Combustion Concluded Project : Naval Propulsion Concluded Project : Naval Propulsion Evolution of the Kit Diesel/Gás Performance of a Diesel Engine Operating in Ethanol-Diesel Bi-Fuel Mode Installations of Experimental Engine Test Bed (Engine MWM 4.10 TCA). Performance of a Diesel Engine Operating in Ethanol-Diesel Bi-Fuel Mode 50 100% Carga 75% Carga 40 Rendimento Térmico (%) 51% Carga 30 27% Carga 20 11% Carga 10 0 0 10 20 30 40 50 Taxa de Substituição Diesel / Álcool (%) 60 70 Performance of a Diesel Engine Operating in Ethanol-Diesel Bi-Fuel Mode 600 500 Temperatura de Escape (oC) Diesel 400 Diesel-Álcool 300 200 100 0 0 10 20 30 40 50 60 Fração da Carga (%) 70 80 90 100 110 Performance of a Diesel Engine Operating in Ethanol-Diesel Bi-Fuel Mode p (bar) 1800 rpm 100% TS = 0% TS = 47,2% TS = 42,6% TS = 31,6% TS = 20,8% TS = 10,9% ângulo (graus) Prior Experience THEMATIC NETWORKS REGIONAL CENTER OF COMPETENCE IN OIL VEHICULAR DEVELOPMENT NATURAL GAS TECNOLOGY STELLAB PSA PEUGEOT CITRÖEN AWARDS PETROBRAS DE TECNOLOGIA 2ª EDIÇÃO - 2005 Tecnologia do Uso do Gás Natural – Doutorado I PRÊMIO BAHIAGÁS DE INOVAÇÃO – FAPESB – 2008 PETROBRAS DE TECNOLOGIA 4ª EDIÇÃO - 2008 Tecnologia do Uso do Gás Natural – Doutorado STELLAB PSA PEUGEOT CITRÖEN Current Projects MCR-FLEX (2008-12) – PUC – PETROBRAS – IFP ENGINE TEST BENCH (2010-2012) – PUC – WEG – CNPq OPTFLEX (2012-2013) – PUC – PSA – PETROBRAS HCCI (2012-2014) – PUC – PSA DI ETHANOL (2012-2014) – PUC – PSA DIESEL-ETHANOL (2012-2014) – PUC – PSA HYBRID BUS (2012-.....) – PUC - ...... URBAN ELECTRIC VEHICLE (2012-.....) – PUC - ...... Actual Major Cooperation Partners PETROBRAS – Brasil – 2002 – Engines, vehicles and fuels FINEP – Brasil – 2002 – Energy and vehicles UFPR – Brasil – 2004 - Fuels UCSP – Peru – 2004 - Fuels UTN – Argentina – 2006 - Fuels FRAUNHOFER – Germany – 2006 - NDT IFP - France – 2007 – CFD – Optical Methods INMETRO – Brasil - 2007 – Biofuels WEG – BRASIL – 2009 – Automation and Power Train PSA – BRASIL – 2010 – Biofuel Combustion New Installations LEV-01 LEV-02 – NRCP – PUC-Rio - 2011 LEV-03 – PTI – INMETRO – Duque de Caxias - 2012 New Installations LEV-01 Will be remodeled to serve as a vehicle workshop • Electric / Hybrid • Formula University Extension Basement – LEV-02 Space for advanced fundamental studies. • Combustion (HCCI, CAI,…) • Transparent Engines • Rapid Compression Machines • Automation (HCCI….) • Development of engine and chassis dynamometers PTI – INMETRO – LEV-03 PTI – INMETRO – LEV-03 PTI – INMETRO – LEV-03 PTI – INMETRO – LEV-03 PTI – INMETRO – LEV-03 FINEP Infra Existing - PUC-Rio CNPq - WEG Approved BNDES Acquired RTDV To be acquired Sergio L. Braga [email protected]