ACCA PUMPS
CASE STUDY
Challenge: Inconsistent Pressure Due to Inferior Stators and Rotors
A privately held company based near Chicago, IL, specializing in full-service liquid color pumps
and distribution systems, was experiencing serious performance issues with their existing
progressive cavity pumps. Their current supplier’s stators and rotors were failing to develop
sufficient pressure, leading to production inefficiencies, increased maintenance, and customer
complaints.The manufacturer required a high-performance, reliable solution to ensure consistent
fluid transfer and maintain operational efficiency in their liquid color and other application
systems.
ACCA’s Solution: High-Quality
Progressive Cavity Pump
Components
The Results: Increased
Efficiency and Reduced
Maintenance
Upon assessing the situation, ACCA determined that
the poor performance stemmed from subpar
materials and imprecise manufacturing tolerances
in the competition’s stators and rotors. To address
these issues, ACCA provided:Precision-Engineered
Rotors and Stators – Manufactured with high-quality
materials for improved durability and pressure
development.Custom-Fit Components – Designed to
seamlessly replace the underperforming parts
without requiring extensive modifications.Enhanced
Material Composition – Using wear-resistant
elastomers and corrosion-resistant metals to extend
service life and reduce maintenance
downtime.Optimized Pump Performance – Ensuring
consistent pressure output for reliable liquid color
distribution and improved system efficiency.
After implementing ACCA’s progressive cavity pump
components, the manufacturer saw immediate
improvements, including:Restored Pressure Output
– The pumps now developed the necessary pressure
for smooth and consistent fluid transfer.Reduced
Downtime – Improved component quality
significantly decreased pump failures and
maintenance requirements.Enhanced Product
Quality – The liquid color distribution system
functioned with greater precision, improving final
product consistency.Cost Savings – Less frequent
repairs and replacements resulted in lower
operational costs.
Conclusion: A Reliable Partner in Pump Performance
ACCA’s ability to quickly diagnose and resolve the manufacturer’s challenges with superior stators
and rotors reaffirmed its commitment to delivering high-quality pump solutions. By switching to
ACCA’s premium components, the Chicago-based company achieved greater efficiency, reliability,
and cost-effectiveness in their liquid color distribution systems.
CONTACT
PO Box 1216, Katy, TX 77492
[email protected]
+1 281 576 7722
www.accapumps.com
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Case Study - liquid color pumping