Ergonomic Design Tools Based on Human Work Activities, 3D Human Models and Social Interaction Simulation Carla Guimaraes b, Flavia Pastura Maria Cristina Zamberlan Venetia Santos Jose Luiz Oliveira Rodrigo Teixeira Gloria Cid Alessandra Paranhos Denise Batista Riberta Cury G G, G, G, G G, G, G , G, , G Instituto Naciona1 de Tecno1ogia a Av. Venezuela, 82 Anexo IV, Terreo, Rio de Janeiro RJ, 20081310, Brasil Centro Universitario P1inio Leite b Av. Visconde de Rio Branco, 123 Niteroi, RJ, 24000000 Brasil Based on our experience in the development of ergonomic studies, we have developed a methodology for work conditions ergonomic design that involves three stages: reference situations diagnosis and recommendations; establishing an ergonomic design concept and evaluation of the new work condition. The goal of this paper is to present the developed tools and its implementation on each stage of that methodology: the Reference Human Activities Database tool (see fig. 1) - that is applied to the workrelated situations diagnosis to store and organize the collected data of the reference situations; the 3D Human Models Database tool (see fig. 2 and 3) - that is applied to work conditions design. That tool includes scanned people on functional postures wearing working apparel and safety equipment and also scanned people on standard postures for animation; the 3D Prototyped Models tool (see fig. 4 and 5), for design analysis - 3D models of workers, equipment and tools built from 3D laser scanning files and proto typing technologies. These models save the worker anthropometrical proportions and allow selfidentification. It also makes it easier for the interaction between workers, managers and people involved in the design concept; The Social Interaction Simulator tool (fig. 5 and 6) for social interaction simulation in complex work environments. The 3D human models integrated to dynamic virtual scenarios based on real work situations allow close to reality simulations that show the interactions between different agents in a realistic way. These tools help to define ergonomic design technical specifications and help to enhance an ergonomic methodology applied to work conditions design problem. The ergonomic design concept is a set of references that should be established in the very first beginning of a new work condition design that defines future work. These ergonomic references give input to work and learning process evolution, work environment design - architectural and layout - and informational and interface devices design, to mention some (Santos e Zamberlan, 1995). These references can be presented as architectural drawings, 3D electronic models and ergonomIc standards that should be adopted by the design team. The ergonomic design helps to define the future work condition concept with respect to human intervention. That guarantees that the design concept match users variability and work performance variability in different use contexts. Based on our experience in the development of ergonomic studies, we have developed a methodology for work conditions ergonomic design that involves three stages: reference situations diagnosis and recommendations; establishing an ergonomic design concept and evaluation of the new work condition (Santos e Zamberlan, 2009). The goal of this paper is to present the developed tools and its implementation methodology: the Reference on each stage of that Human Activities Database tool - that is applied to the work-related situations diagnosis; the 3D Human Models Database tool- that is applied to work conditions design; the 3D Proto typed Models tool for design analysis and The Social Interaction Simulator tool for social interaction simulation in complex work environments. • Reference situations diagnosis and recommendations Ergonomics methodology is capable of accomplishing work condition diagnosis, work activity evaluation and to generate work activity references to be used at new work condition design. The ergonomic work analysis is the central point of the interaction studies between workers and their work conditions. That means to conduct a work activity evaluation considering, at the same time, people characteristics, work environment components and how these components are presented and perceived by workers. Based on our experience in ergonomic analysis and design, we verified that human activity at work are not clearly seen by engineers and managers involved with the company transformation - extremely desired considering that it is necessary to buy new technologies, to contract people and to develop new projects. In order to help new work condition design and to create conditions to implement synergy through the human work transformation process we developed the Reference Human Activities Database tool (see fig. 1). That tool is applied to work condition diagnosis phase to store, organize and cross the resultant data from existing situation diagnosis and can be accessed by managers and design teams, training people and customers service in such a way that the human work activity can be seen by everyone. ~;;;~~~~~;~~~;".-"~-~"';;;;;"~t~~. ~t-~-;;;;-~.~:i;':~~~~;~'·~~~~~":;;':~~~~;"'''·~· ITl(fO'$c6p!o, I~Aa 0 fl'lCrosc~ ~ d.'! "k.1(I a obvel,,'ay;o logo ¢, pul0 UF.lteJ.t~. P<Yi.lre~.al ~ aOlIMl;Oe1 obtldaJ: i.l pdlbf & ob~Y,'Ii;';~o, ~ uDIi:a l.st\ ~Pl~"Ief1te l~ de t~t~ I1Jt' e-::l~re-nO.:!¥IaR:,"'OO po:t::lcJOna'~ ~~ soble esle e ob.te!''I<'JrlOY"'ru~l..lte, sooe IX It'>;(ffll..rYlI)! ~ ert!loJ -K\ ~)~(:IOf.ado ~ CondifilJes· organizacioRais o tt~nolabof~l(lde~emS.)oMJteuserr ~~ det~, ~ade rocr~ tV'vem en1 de- alumir'fOhI e ~ lecep{&:t de arooi>trasdi!o c~. bl MnOJu&gem de loXhM: de peffua;ki OOSpo.;O~"~ vem Figure. 1. Reference Human Activities Database tool - to store, organize and cross the resultant data from existing situation diagnosis From the work condition diagnosis and the ergonomic design recommendations conjunction it IS important to, III with the workers and the design team, create the design solutions. To help the design discussion it can be used 3D digital and physical models of the work environment, furniture, equipments and tools and also 3D digital and physical human models. These models help to understand the architectural and layout solutions proposed. The 3D Human Models Database tool (see fig. 2 and.3) andThe 3D Prototyped Models tool for design analysis (see figA and 5) help to democratize the design discussion. The 3D Human Models Database tool showed above is applied to work conditions design. That tool includes scanned people on functional postures wearing working apparel and safety equipment and also scanned people on standard postures for animation. Figure. 4 and Figure 5 - The 3D Prototyped Models tool for design analysis 3D models of workers, equipment and tools built from 3D laser scanning files and prototyping technologies. The 3D Prototyped Models tool is applied to design analysis (figA and 5). These models save the worker anthropometrical proportions and allow self-identification. It also makes it easier for the interaction between workers, managers and people involved in the design concept; From the data stored and organized on the Reference Human Activities Database tool we can create virtual simulations of the work human activity in such a way that it is possible to evaluate new work organization solutions and work environment. The Social Interaction Simulator tool, showed below, was developed to study social interaction simulation in complex work environments. The 3D human models integrated to dynamic virtual scenarios based on real work situations allow close to reality simulations that show the interactions between different agents in a realistic way (see fig. 5 and 6). Figure. 5 and Figure 6.- Social Interaction Simulator tool for social interaction simulation study in complex work environments These tools are still on going tests and not intended to be a complete solution but alternatives tools to help develop an ergonomic design concept. These tools can help to define ergonomic design technical specifications and help to enhance an ergonomic methodology applied to work conditions design problem. Guimaraes, C.P .. ; Pastura, F. C. H.;; Cid, G.L. ; Santos, V.; 2mberlan, M.C.P. (2009) .. Modelagem3D: modelos humanos virtuais 3D, simulayao, treinamento virtual e 0 projeto de novas situayoes de trabalho. in: Venetia Santos; Maria Cristina Palmer Lima Zamberlan; Bernard Pavar. (org.). Confiabilidade Humana e Projeto Ergon6mico De Centros De Controle De Processo De Alto Risco. Rio De Janeiro: Synergia, , v. 1, p. 233-258. Guimaraes, C.P .. ; Pastura, F. C. H.;; Cid, G.L. (2007.) Modelagem Humana 3D e Sistemas de Simulayao Virtual. In: Semimirio Internacional de Confiabilidade Humana, 2007, Rio de Janeiro. Semimirio Internacional de Confiabilidade Humana, Pavard D, B. ; Pallamin,N. ; Santos, V. ; Zamberlan, M. C. P. L. (2009) . Interactions Professionnelles en Univers Virtual. Realite virtual. paris: Presses Universitaires de France en France, v. , p. Santos, V. ; Setti E. ; Zamberlan, M. C. P. L. ; Pastura, F. (2004,). Banco De Dados Referencial da Atividade Humana. In: In: XIII Congresso Brasileiro de Ergonomia / II Forum Brasileiro de Ergonomia / I Congresso Brasileiro de Iniciayao Cientifica em Ergonomia - ABERGO Jovem, 2004, Fortaleza. Anais do XIII Congresso Brasileiro de Ergonomia / II Forum Brasileiro de Ergonomia, Fortaleza. 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