May 20th 2007 MADRID Polymer Group: Facilities, Grants, People, Publications at Santa Catarina State University Prof. Dr. Luiz Antonio Ferreira Coelho* Prof. Dr. Sérgio Henrique Pezzin Email:[email protected] Materials Science and Engineering Dept. Center for Technological Sciences Santa Catarina State University, Joinville-SC 1 Outline 0. BRAZIL C&T&I NOWADAYS… 1.Joinville and The Santa Catarina State University 2. The Polymer Research Group at UDESC Research Interests / Projects / Facilities 3. Epoxy/Single Walled Carbon Nanotubes (SWCNTs) Composites – Network Project 4. Biodegradable Polymers 5. Some Fundamental Work 4. Final remarks 5. Publications 2 Brazil and Santa Catarina 3 BRAZIL 36000 M.Sc. PER YEAR 12000 PhDs PER YEAR (1000-1500 Eng./Math/Chem./Phys.) 4 Institutos de Pesquisa Governo Federal P&D Invenç Invenção Conhecimento Empresas Clientes Instituições Financeiras Fornecedores Marketing dução Produç Engenharia Universidades Governo Estadual 5 MITHS IN BRAZIL 6 Joinville Also known as the City of Flowers, has a population around 500.000 inhabitants (Santa Catarina has about 5.5 million people) and one of the highest incomes per capita in the country - around US$ 6.500,00/year. Joinville is a city with a "European air", which can be observed by the buildings and customs - inherited from its German colonization. 7 Joinville It is the largest and richest city in the State of Santa Catarina GDP of Santa Catarina is equal (U$ 50 billions) the sum of the GDP of Bolivia, Paraguai and Uruguai. It has the largest industrial site in the State - the third largest in south of Brasil. The city has about 2.546 industries operating in the following sectors: metal-mechanics, textiles, ready-made articles, plastics, rubber, foods and chemicals. 8 UDESC Budget per year U$ 75 -100 millions 600 faculties – 300 PhD, 300 M.Sc. (new policy – just with a PhD you can get in) 6000 undergraduate students (multicampi) 500 graduate students 23 undergraduate courses 13 graduate courses Public University after 1989 9 UDESC - Joinville The Center for Technological Sciences is part of the Santa Catarina State University, a public institution founded in 1965, and offers undergraduate and graduate engineering courses. The main research areas are superplasticity, metallic alloys, powder metalurgy, advanced ceramics, composites, biomaterials, modelling and simulation and polymer materials and processing. We also have a graduate course in Physics and Electrical Engineering. UDESC-Joinville has about 170 faculties, 2500 students and 70 graduate students. 10 The Polymer Research Group at UDESC MSc.Marcio Loos Prof.Dr. Luiz Coelho Prof.Dr. Sergio Pezzin MSc. Cléber Capellari Maurício Nishida Jonas Bertholdi MSc. Katiusca Wessler Jaqueline Suave 11 Graduate Program in Material Science and Engineering 14 PhD (Faculties): Metals, Ceramics, Polymers 50 graduate students 2 technicians Any faculty has to teach at least 8 hours a week (on average 12) We are close to submit a project to start a PhD program in 2008 We are publishing around 15-20 papers in international journals per year Partners: Embraco, Multibras, Whirlpool, Tigre, Docol, Petrobras, WEG, PHB industrial. 12 Research Interests Polymer Blends and Composites Solid-state Extrusion (self-reinforced polymers) Molecular Simulation of Polymers Statistical Mechanics Applied to Polymers and Blends Polymer Recycling Rheology (Theoretical/Experimental) Biodegradable Polymers Phase Behavior and Polymerization in Supercritical Fluids* Nanocomposites Injection Molding 13 Research Partners PROCAD (Nanocomposites) U$ 20,000 Universidad Politecnica de Valencia (Polymer Recycling) PHB Industrial S.A. & UNIVILLE (Biodegradable Polymers) Federal University of Santa Catarina* Maringá State University (SCF) UNICAMP UNISPAÇO U$60,000 FAPESC U$ 30,000 FINEP U$ 500,000 14 PROCAD- Our experience in networks POLYMER COMPOSITES AND NANOCOMPOSITES PROCESSED BY RESIN TRANSFER MOLDING Rio Grande do Sul Federal University (Coordinator) Rio Grande University (Simulation) University of Caxias do Sul (Natural Fiber Composites) UDESC (CNT-reinforced polymer composites) 15 Nanocomposites… Short-Movie… Effect of Solvent (reduce viscosity for dispersion becomes ‘easier’) CAIO (Multibras) – D.O.E. JAQUELINE – D.O.E. CLAUDEMIR (Multibras) – D.O.E. , RECYCLING ABS, INJECTION (DOE) 16 SHORT-MOVIE 17 Effect of Acetone - FTIR Espectro de FTIR das amostras não curadas. A banda entre 910-920 cm-1, característica de grupos epoxídicos é tomada como referência. Nanocompó Nanocompósitos de matriz epó epóxi reforç reforçados com NC Marcio Rodrigo Loos 18 BIODEGRADABLE PHB/PHB-v STUDY OF MISCIBILITY, MORPHOLOGY AND MECHANICAL PROPERTIES OF BLENDS OF P(3HB)/P(3HB-co-3HV) PHASE EQUILIBRIA AT HIGH PRESSURE (SUPERCRITICAL REGIONA) OF P(3HB) E P(3HB-co-3HV) WITH CO2, CCL4, PROPANE, NEXT REFRIGERANT (R134 OR OTHER) LINK WITH EMBRACO 19 PHB/PHB-v PRODUCT TOOTHBRUSHER …UNIVILLE SÉRGIO’S WIFE AND SÉRGIO AND COAUTHORS 20 PHB/PHB-v Poli(3-hidroxibutirato) – P(3HB): O II - bom desempenho no processamento por injeção ... – CH – CH2 – C – O – ... - algumas propriedades semelhantes ao PP I - biodegradável e biocompatível CH3 n - semi-cristalino (%Cristalinidade de até 70%) - Tm = 170 a 180ºC - Tg = 0 a 5ºC - frágil - baixo alongamento (< 10%) e resistência ao impacto (≅ 30 J/m) - elevado módulo de elasticidade (≅ 3,8 GPa) - elevada tensão na ruptura (≅ 35 MPa) 21 PHB/PHB-v Poli(3-hidroxibutirato-co-3-hidroxivalerato) – P(3HB-co-3HV): O II ... – C H – C H 2 – C – O I CH3 x O II C H – C H 2 – C – O – ... I C H2 – CH 3 y - copolímero randômico com unidades 3HV - variação da quantidade de 3HV → alteração de propriedades - em relação ao P(3HB): - menor cristalinidade - menor Tm e Tg - menor módulo, maior alongamento - melhor resistência ao impacto 22 PHB/PHB-v Biopolímero Nº Lote PHB(1) PHBV(1) PHB(2) PHBV(2) 57-2 58-2 99 112 Quantidadede3HV (%molar) 0 10 0 6 MassaMolar (g.mol-1) 300.000 340.000 492.000 294.200 Grau de Cristalinidade (%) 70 60 50 40 30 20 0 10 20 30 40 50 60 70 80 90 100 Quantidade de PHBV(1) na blenda (% em massa) 23 PARÂMETRO DE FLORY R V2u ln Φ 2 1 1 1 1 2 Tm − Tm 0 = − ∆H ⋅ V ⋅ M + M − M ⋅ Φ1 + χ12 ⋅ (Φ1 ) 2u 1u 2 1 2 R 1 1 = − Tm Tm 0 ∆H 2u V2u ⋅ V1u ⋅ (w1 )2 ⋅ χ12 0,00230 R2 = 0.98 0,00229 1/Tm 2 (K) 0,00228 0,00227 0,00226 0,00225 0,00224 0,00 0,10 0,20 0,30 0,40 0,50 (w 1) 0,60 0,70 0,80 0,90 1,00 2 (χ12 = - 0.06) 24 PHB/PHB-v AND PCL-TRIOL PROCESSING OF PHB AND PHBV WITH PCL-TRIOL 300 g/mol AND 900 g/mol MISCIBILITY, MORPHOLOGY, CRISTALLINITY, INJECTION, FLORYHUGGINS INTERACTION PARAMETER. RHEOLOGY and MODELLING FLORY-HUGGINS PARAMETER 25 FUNDAMENTAL WORK (Physicists students) IDEAL POLYMERS – LOOKING FOR REPTATION LIMIT (Diffusion and Viscosity) INVESTIGATING THE VALUE OF THE CONSTANT IN THE STOKES-EINSTEIN RELATION. STUDYING DIFFUSION AND VISCOSITY OF LIQUID METALS COMPUTATION AT UNICAMP (GRIDING) 26 Facilities Rheology – Brookfield CAP 2000A Rheometer – Haake Plastometer – Capillary Rheometer Kayeness Galaxy III Sonics Vibration (tip ultrasonifier) 27 Phase Equilibria in SCFs 28 Scanning Electron Microscopy 29 X-ray Diffractometer 30 Thermal Analysis 31 Infrared Spectroscopy Acessories: - Diffuse reflectance - Especular reflectance (fixed and variable angles) - ATR 32 Polymer Processing Injection Molding Extrusion Solid-state Extrusion Compression molding 33 Mechanical Tests Tensile tests Impact resistance (Izod & Charpy) Durometers (Vickers, Brinell, Rockwell) Creep Three points flexion Fatigue by rotative flexion 34 Facilities Microdurometer 35 Facilities From Partners: – GPC – Raman Spectrometer – Potenciostats – DMTA – Weatherometer 36 Recent Publications of the Group 1. Phase behavior of poly(3-hydroxybutyrate) / poly(3-hydroxybutyrate-co-3-hydroxyvalerate) blends - Denise Santos Conti1, Maria Irene Yoshida2, Sérgio Henrique Pezzin3, Luiz Antônio Ferreira Coelho (submmited to FLUID PHASE EQUILIBRIA - 2007) 2. Michel Cappelezzo, Cappelezzo, Clé Cléber Cappelari, Cappelari, Sé Sérgio Henrique Pezzin and Luiz A. F. Coelho, On the Validity of StokesStokes-Einstein Relation – Journal of Chemical Physics (accepted 2007) 3. Denise Santos Conti, Conti, Sé Sérgio Henrique Pezzin, Pezzin, Luiz Antônio Ferreira Coelho Mechanical and Morphological Properties of Poly(3 Poly(3 (3--hydroxybutyratePoly(3--hydroxybutyrate)/ hydroxybutyrate)/Poly hydroxybutyrate-coco-3hydroxyvalerate) hydroxyvalerate) Blends (p 491491-500) – Macromolecular Symposia (2006) 4. Katiusca Wessler, Wessler, Maurí Maurício Hajime Nishida, Nishida, João da Silva Jr., Ana Paula Testa Pezzin, Pezzin, Sérgio H. Pezzin Thermal Properties and Morphology of Poly(3 Poly(3--HydroxybutyrateHydroxybutyrate-coco-3-Hydroxyvalerate) Hydroxyvalerate) with Poly( Poly(Caprolactone Triol) Triol) Mixtures (p 161161-165) – Macromolecular Symposia (2006) 5. Conti DS, Yoshida MI, Pezzin SH, et al. Miscibility and crystallinity of poly(3 poly(3 (3--hydroxybutyratepoly(3--hydroxybutyrate)/ hydroxybutyrate)/poly hydroxybutyrate-coco-3hydroxyvalerate) hydroxyvalerate) blends THERMOCHIMICA ACTA 450 (1(1-2): 6161-66 Sp. Iss. SI NOV 15 2006 6. Ziquinatti F, Hugen RG, Oliveira CM, et al. Miscibility and mechanical behavior of SAN/NBR blends MACROMOLECULAR SYMPOSIA 229: 276276-280 2005 7. Coelho LAF An one parameter model to predict shear viscosity of dense fluids JOURNAL OF SUPERCRITICAL FLUIDS 34 (2): 243243-248 JUN 2005 8. Santos P, Pezzin SH Mechanical properties of polypropylene reinforced with recycledrecycled-pet fibres JOURNAL OF MATERIALS PROCESSING TECHNOLOGY 143: 517517-520 Sp. Iss. SI DEC 20 2003 37