A Quality and Technology Network Investigação & Desenvolvimento aplicada à Indústria Naval: Novos Desafios e Casos de Estudo Margarida Pinto instituto de soldadura e qualidade Inovação e Transferência Tecnológica na Indústria Naval Gare Maritima da Rocha Conde D`Obidos - Lisbon 26th June 2014 1 Presentation Content 1 – About ISQ 2 – New Challenges for the Maritime Industry 3 – Portuguese participation in the FP7 4 – Industrial Maritime projects – Case studies 2 About ISQ ISQ – instituto de soldadura e qualidade ISQ is a technical inspection and testing organization, providing world class technical services to assure quality and safety of constructions worldwide. 3 About ISQ ISQ Profile • Founded in 1965; • Privately owned, being a non profit technical and scientific association; • Headquarters/Delegations: Taguspark, Porto, Sines, Castelo Branco • Two hundred company members; • Around 1400 Group staff teamed with customers and partners; • Turnover: 87 M€ (2013); • Operating in 20 countries worldwide 4 About ISQ IT Subsidiaries Other Subsidiaries ISQ Ventures Capital ARGOS INGENIERIA Y TECNOLOGIA DE MATERIALES. S. A. USA Turkey China Macau Mozambique French Guiana 5 Angola About ISQ ISQ Operating Axles Inspections Laboratories R&D Formação Training 6 About ISQ Vertical Areas Technical Inspections; Sustainable Development (Safety, Environment and Energy); Maintenance and Structural Integrity; Civil Construction; Mechanical construction; Non Destructive Control; Transversal Areas Laboratories; Training R&D 7 About ISQ Main Supporting Laboratories LABMM Laboratory of Metallurgy and Materials LABCAB Laboratory of Electrical Cables Testing LABEL Laboratory of Electrical Equipments Testing LABQUI Laboratory of Environment and Chemistry LABEND Laboratory of Non Destructive Testing LABRD Laboratory of Acoustic & Noise Testing LABET Laboratory of Thermo Dynamical Testing LABCEM Laboratory of Electromagnetic Compatibility Testing LABMEC Laboratory of Mechanical Behaviour Other Laboratories (Non accredited): LABMETRO Laboratory of Metrology Laboratory of Concrete Testing Laboratory of Anticorrosion Protective Coatings AEROLAB Welding & Robotics Laboratory of Structural testing Laser 8 About ISQ Research & Development – Mission SUSTAINABLE GROWTH BASED ON TECHNOLOGY AND INNOVATION Technological seed Companies Increase of business volume and Technology transfer consolidation National and International prestige R&D SME`s support Increase of services Internationalisation Added value New business opportunities 9 About ISQ Research & Development – Mission “Sustainable Growth based on Technology and Innovation” Concept R&D Model Testing Design Industrial Scaling-up Market ISQ can act in all phases of an R&D project, from the concept to the market, being the ideal partner for Innovative Technological Solutions for Industry 10 About ISQ Research & Development – Resources R&D Department 70 qualified technical staff working in different areas • Materials behaviour • Integrated maintenance including advanced NDT • Sustainable Development • Production Technologies • Electronics and instrumentation •Training 11 About ISQ Research & Development – Background (A) 41 % Production Technologies and Materials Behavior (B) 29 % Inspection and Industrial Life Assessment Projects approved since 1985 > 300 (C) 21 % Environment, Heath & Service (D) 9 % Information Technologies (B) 29% 2 9 % (C) 21% • 2 1 % International Partners ~ 1000 ~ 30 different countries • National Partners (D) 9% 9 % 4 1 % ~ 120 (A) 41% P r o d u c t i o n T e c h n o l o g i e s & M a t e r i a l s B e h a v i o u r 55 running projects I n s p e c t i o n & I n d u s t r i a lL i f e A s s e s s m e n t Some partner references: E n v i r o n m e n t ,H e a l t h a n d S a f e t y I n f o r m a t i o n T e c h n o l o g y PARTEX, GAZ DE FRANCE, GALP, GASUNI, IST, EDP, GLINTT INOV, ENP, WavEC, TECNOVERITAS, AI Navais, TWI, TNO, THYSSEN, RWTH… 12 Research & Development About ISQ INTERNATIONAL COOPERATION Research & Development Services Technological Development 13 New Challenges New Challenges for the Maritime Industry Challenges for Transport Achieve a transport system that is… Resource efficient Rail Road Environmentally friendly Safe and seamless Beneficial for the citizens, the economy and society and promote globally competitive transport industries The logic: a holistic approach which… Recognises modal specificities Responds to policy requirements Is focused on the societal challenges Reconciles competitiveness and sustainability 14 Wate Water Urba Urban n Air New Challenges New Challenges for the Maritime Industry Challenges for Transport – Waterborne SRA “Staying ahead of the wave” – Towards greener, safer, and more competitive Waterborne transportation Waterborne Figures Europe is the larger maritime region ; 90% of EU external trade is carried out by sea; 35b tonnes of cargo and 350 million passagers pass through the EU 1200 seaports; EU is a world leader in shipping with over 9000 merchant vessels accounting for a quarter of World`s tonnage; Some 184.000 people are directly employed in the sea transport sector and 43.000 in inland water transport. Shipbuilding employes in Europe 500.000 people in some 300 shipbuilding and ship repair yards representing a annual turnover of 30bilion euros. 15 New Challenges New Challenges for the Maritime Industry Challenges for Transport – Waterborne SRA “Staying ahead of the wave” – Towards greener, safer, and more competitive Waterborne transportation WATERBORNE PILLARS Safe, Sustainable & Efficient Waterborne Transport Safety & Security Environmental Sustainability Efficiency A Competitive European Waterborne Industry Transport and Operations Shipbuilding and Equipment Offshore Services and Technologies Recreational craft Infrastructure, Ports and Dredging 16 New Challenges New Challenges for the Maritime Industry Challenges for Transport – Waterborne SRA “Staying ahead of the wave” – Towards greener, safer, and more competitive Waterborne transportation WATERBORNE PILLARS Managing and facilitating the growth in transport volumes and the changes intrade patterns Technology tools to cope with trade growth and changed patterns 17 New Challenges New Challenges for the Maritime Industry H2020 – Mobility for Growth [2014 – 2015] EUROPE NEEDS: A modern, safe, secure and resource efficient waterborne transport system. Sustainable development: optimal use of energy sources, minimization of environmental impacts. Competitiveness: creation and deployment of R&I solutions; exploring new frontiers in terms of vessels, operational paradigms and industrial use of oceans. 18 New Challenges New Challenges for the Maritime Industry H2020 – Mobility for Growth [2014 – 2015] Towards the energy efficient and emission free vessel – 2014 Safer and more efficient waterborne operations through new technologies and smarter traffic management – 2014 System modelling and life-cycle cost and performance optimisation for waterborne assets – 2015 Advancing innovation in the Inland Waterways Transport (IWT) sector – 2014 19 Source: Smart, Green and Integrated Transports; Mobility for Growth WP Dec 2013 New Challenges Towards the energy efficient and emission free vessel – 2014 SPECIFIC CHALLENGE: Make new and existing vessels used in maritime operations (including leisure) and in inland navigation significantly more efficient and less polluting SCOPE (1 or more issues): Optimisation of conventional ship engines Low-maintenance, affordable off-the-shelf retrofit solutions for engines LNG/dual fuel powered engines for small and mid-size ships plus related aspects New and improved propulsion means and vessel configurations New energy sources including renewables, alternative fuels, hybrid and electric solutions EXPECTED IMPACT: Go significantly beyond normal progress / BAT (Best Available Technology) Efficiency +15% (retrofit), +30% (new); GHG -30%, pollutants -80% TYPE OF ACTION: Innovation Actions 20 Source: Smart, Green and Integrated Transports; Mobility for Growth Infoday Dec 2013 New Challenges Safer and more efficient waterborne operations through new technologies and smarter traffic management –2014 SPECIFIC CHALLENGE: A: Ensuring and enhancing the safety of waterborne operations, esp. for large passenger ships and in extreme conditions B: Efficiency gains in all areas through better traffic management and integration SCOPE (1 or more issues): A1: Safety through innovations in vessel and systems design A2: New devices for evacuation, fire protection, black out avoidance, salvage B1: Systems for surveillance, monitoring and integrated management B2: GNSS and ICT solutions for safer port approach, pilotage and guidance B3: Solutions supporting e-maritime and e-navigation, incl. input to international regulations EXPECTED IMPACT: Significant improvements in navigational safety and efficiency (in particular emission reductions), decrease in administrative burdens. Decrease in fatalities, ship losses and specific incidents Relevant input to international maritime safety regimes TYPE OF ACTION: Innovation Actions Source: Smart, Green and 21 Integrated Transports; Mobility for Growth Infoday Dec 2013 New Challenges Advancing innovation in the Inland Waterways Transport (IWT) sector –2014 SPECIFIC CHALLENGE: Achieve a step change for IWT in efficiency and emission reductions. Support the NAIADES II policy agenda: IWT as a quality mode of transport: wellgoverned, efficient, safe, integrated into the intermodal chain, with quality jobs occupied by a skilled workforce, and adhering to high environmental standards SCOPE (all issues combined): Introduction of alternative energy concepts and technologies for energy efficiency and emission reductions (incl. retrofit and certification) ; Establishment of a comprehensive testing and monitoring regime for the application of strict emission limits ; Digital tools for education/training and cost-efficient navigation, vessel operation and cargo handling (including modal links) (International co-operation and standardisation inputs as required) EXPECTED IMPACT: Major progress in environmental performance and energy efficiency . New qualifications for a more mobile and up-skilled work force. TYPE OF ACTION: Research and Innovation Actions 22 Source: Smart, Green and Integrated Transports; Mobility for Growth Infoday Dec 2013 New Challenges System modelling and life-cycle cost and performance optimisation for waterborne assets – 2015 SPECIFIC CHALLENGE: New design and production processes for minimal total costs over the useful economic life of the product for waterborne assets ( vessels and maritime structures). SCOPE : New design and mathematical modelling tools and paradigms for full understanting of operational pratices and economic life of a vessel or maritime structure. Comprehensive and detailed approach to system integration and optimisation for vessels. Large scale virtual demonstrator. EXPECTED IMPACT: Achieve measurable cost reductions in design, production and during lifetime of waterborne asset. Enable shorter time assement and integration of sub-systems on board vessels. Better integration of complex systems specially ones related with energy issues and efficient operations. Efficiency +20%, other operational costs -10% . TYPE OF ACTION: Research and Innovation Actions 23 Source: Smart, Green and Integrated Transports; Mobility for Growth Infoday Dec 2013 New Challenges Societal Challenge 2: Food security, sustainable agriculture and forestry, marine and maritime and inland water research and the bioeconomy Blue Growth: Unlocking the potential of Seas and Oceans– 2015 NEW OFFSHORE CHALLENGES: •BG-5-2014 – Preparing for the future innovative offshore economy (CSA) •BG-6-2014 – Delivering the sub-sea technologies (ROV, AUV) for new services at sea (RIA) •BG-7-2015 – Response capacities to oil spills and marine pollution (RIA) 24 Source: Blue Growth: Unlocking the potential of seas and oceans WP – Dec 2013 Portuguese Participation in the FP7 Portuguese participation in the FP7 [2007-2013] Ano 2007 2008 2009 2010 2011 2012 2013 Total Propostas Apresentadas UE Propostas Apresentadas PT Propostas Coordenadas PT 16445 1525 246 11588 817 178 17280 1062 274 17245 942 270 23149 1352 391 23757 1495 477 14573 1752 258 124037 8945 2094 Projectos Aprovados UE Projectos Aprovados PT Projectos Coordenados PT 3523 270 32 2704 191 49 3460 207 56 3655 200 44 3753 255 52 4001 284 58 2228 282 38 23324 1689 329 109 45 67 110 47 378 65 23 47 82 37 254 72 43 45 101 21 282 72 25 50 96 20 263 98 28 62 103 35 326 109 36 100 97 40 382 82 56 75 116 68 397 607 256 446 705 268 2282 Número de Participações PT (propostas retidas p/a financiamento) Ensino Superior Grandes Empresas PMEs Centros de Investigação Outros Total Financiamento UE Financiamento PT Taxa de sucesso p/ nº de propostas 7.510,47 M € 77,65 M € UE PT Percentagem Portuguesa 3.910,24 M € 49,90 M € 5.511,90 M € 67,07 M € 5.345,12 M € 56,95 M € 7.139,96 M € 78,50 M € 8.088,62 M € 104,26 M € 6.986,29 M € 93,54 M € 44.492,60 M € 527,85 M € 21,42% 17,70% 23,33% 23,38% 20,02% 19,49% 21,19% 21,23% 16,21% 18,86% 16,84% 19,00% 15,29% 16,10% 18,80% 18,88% 1,03% 1,28% 1,22% 1,07% 1,10% 1,29% 1,34% 1,19% Source: GPPQ_FCT, Set 2013 25 Portuguese Participation in the FP7 Portuguese participation in the FP7 [2007-2013] AERONÁUTICA Financiamento GALILEO Nr participações TOTAL 120,00 M € 400 80,00 M € 250 161 60,00 M € 200 150 40,00 M € 100 20,00 M € 50 COOPERAÇÃO CAPACIDADES Fissão Fusão INCO COH SiS Potencial Regiões PME Infra PESSOAS IDEIAS Segurança Espaço SSH Transportes Ambiente Energia NMP ICT 0 KBBE 0,00 M € Saúde Financiamento 300 Participação em projetos 350 31,6M€ 100,00 M € EURATOM Source: GPPQ_FCT, Set 2013 26 Portuguese participation in the FP7 Maritime Projects [2007-2013] Portuguese Participation in the FP7 Acronym Title Coordinator RISPECT Risk-Based Expert System for Through Life Ship Structural Inspection and Maintenance and New-Build Ship Structural Design UK FIREPROOF Probabilistic Framework for Onboard Fire-Safety UK PROPS Promotional Platform for Short Sea Shipping and Intermodality EL CO-PATCH COMPOSITE PATCH REPAIR FOR MARINE AND CIVIL ENGINEERING INFRASTRUCTURE APPLICATIONS EL ARGOMARINE Automatic Oil-Spill Recognition and Geopositioning integrated in a Marine Monitoring Network IT EXTREME SEAS Design for Ship Safety in Extreme Seas NO ECO-REFITEC Eco innovative refitting technologies and processes for shipbuilding industry promoted by European Repair Shipyards. ES Participant Instituto de Soldadura e Qualidade ISQ Instituto Superior Técnico IST Instituto de Soldadura e Qualidade TIS PT, Consultores em Transportes, Inovação e Sistemas, S.A. Estaleiros navais de Peniche, S.A. Instituto de Soldadura e Qualidade ISQ TISPT ENP ISQ Universidade do Algarve UALG Instituto Superior Técnico IST Estaleiros Navais de Viana do ENVC Castelo, S.A. Instituto de Soldadura e ISQ Qualidade Estaleiros navais de Peniche, ENP S.A. Source: GPPQ_FCT, 2014 27 Portuguese Participation in the FP7 Portuguese participation in the FP7 Maritime Projects [2007-2013] Acronym Title Coordinator Participant Instituto Superior Técnico FOUL-X-SPEL Environmentally Friendly Antifouling Technology to Optimise the Energy Efficiency of Ships PT REFRESH Green Retrofitting of Existing Ships UK TROPOS Modular Multi-use Deep Water Offshore Platform Harnessing and Servicing Mediterranean, Subtropical and Tropical Marine and Maritime Resources ES MOSAIC Materials Onboard: Steel Advancements and Integrated Composites IT SHOPERA Energy Efficient Safe SHip OPERAtion SAFEPEC IST Estaleiros navais de Peniche, ENP S.A. Instituto de Soldadura e ISQ Qualidade AI Navais - Associação das AI Navais Indústrias Navais TECNOVERITAS - Serviços de Engenharia e Sistemas TECNOVERIT Tecnológicos, Lda. Wave Energy Centre - Centro de Energia das Ondas WavEC Instituto Superior Técnico IST Estaleiros navais de Peniche, S.A. ENP EL Instituto Superior Técnico IST Innovative risk-based tools for ship safety inspection policy will be elaborated PT GLINTT INOV, S.A. GLINTT INOV PORTOPIA Ports Observatory for Performance Indicator Analysis BE GLINTT INOV, S.A. GLINTT INOV LEANWIND Logistic Efficiencies And Naval architecture for Wind Installations with Novel Developments IE EDP - Inovação, S.A. EDP 28 Case Studies Maritime Projects Research Areas of ISQ (last 20 years) Structural Integrity Vessels (including corrosion protection) Production and Repairing activities Safety and Environment Damage inspection and monitoring 29 Case Studies FIREPROOF Security Probabilistic Framework For Onboard Fire Safety Objectives • Enhancement of the fire safety regulations by the development of a probabilistic framework for fire safety. • Presentation of the framework to IMO (International Maritime Organization) and the Maritime Safety Committee for future enforcement. Partners • • • • • • • The Ship Stability Research Centre University of Strathclyde BMT Group Fire Safety Engineering Group University of Greenwich National Technical University of Athens Centre for Maritime Technologies e.V 30 • • • • • • • • University College London Bureau Veritas Indian Register of Shipping Color Line AS Carnival Plc Instituto de Soldadura e Qualidade American Bureau of Shipping Maritime and Coastguard Agency Case Studies RISPECT Maintenance Risk-Based Expert System for Through – Life Ship Structural Inspection and Maintenance and New-Build Ship Structural Design Objectives • Develop an intelligent decision tool based on a network database that enables the implementation of a plan of interventions. • Set methods of structural reliability for the different components and systems of the ship. • Implement a inspection planning system for structural reliability and assurance for consideration in new vessels design. Partners • • • • • • • Universities of Glasgow and Strathclyde Atlantec Enterprise Solutions Bureau Veritas CONSAR Gdansk University of Technology Instituto Superior Técnico Instituto de Soldadura e Qualidade 31 • • • • University of Newcastle Shipbuilders and Shiprepair Association The Welding Institute SE.MA2 Case Studies CORFAT Corrosion/Fatigue/Maintenance Cost Effective Corrosion and Fatigue Monitoring for Transport Products Objectives • Produce a final prototype of monitoring equipment for transport products. • Create a generic maintenance and inspection programme using the AE monitoring technology. • Create drafts for standardisation. Partners • • • • • • TUV Austria Services GmbH Vallen Systeme GmbH American Bureau of Shipping Inst. for Materials Research &Testing Aristotle University of Technology Gdansk University of Technology 32 • • • • • Instituto de Soldadura e Qualidade LAR, Krakow Univ. of Technology Nuclear N.D.T. RENEKO AS Naval Shipyard Gdynia Case Studies EU-MOP Environment Elimination Units for Marine Oil Pollution Objectives • Develop innovative intelligent robot technologies for oil spill management. • Formulate an integrated structure for oil spill management and logistics at both the strategic and tactical levels. • Introduce an advanced structure of dissemination concerning oil pollution response policy. Partners • • • • • • • National Technical University of Athens(NTUA) University of Strathclyde SIREHNA Instituto de Soldadura e Qualidade British Maritime Technology Ltd Centro de Estudios Tecnico-Maritimos, Sociedad Limitada (CETEMAR) Environmental Protection Engineering S.A. 33 • • • • • • Aurensis,S.L The Chancellor, Masters and Scholars of the University of Oxford Consultrans S.A Bureau Mauric Institute of Shipping Economics and Logistics Fraunhofer Gesellschaft zur Forderung der angewandten Forschung e.V. Case Studies FOUL-X-SPEL Environmentally Friendly Anti-fouling Technology to Optimise the Energy Efficiency of Ships Marine Objectives • Research and develop an alternative for poisonous antifouling coating • Modification of usual hull applications by providing a new antifouling coating, which can provide biocide activity, in order to avoid adhesion and to promote a long-term effect of surface protection. Partners • • • • • Carnival Corporation & plc Estaleiros Navais de Peniche S.A. Fundacion Tekniker; Hempel's Marine Paints A/S Instituto de Soldadura e Qualidade 34 • • • • • Instituto Superior Técnico, Lloyds's Register National Technical University of Athens The University of Strathclyde University of Southampton Co-Patch Case Studies Composites/Marine Composite Patch Repair for Marine and Civil Engineering Infrastructure Applications Objectives Co-Patch is a novel and potentially effective repair and/or reinforcement method for large steel structures. Demonstrate that composite patch repairs or reinforcements can be environmentally stable and therefore, that they can be used as permanent repair measures on steel marine structures and steel civil engineering infrastructure applications. Partners • • • • • • • • Asociación de Investigación Metalúrgica • del Noroeste • ALVEUS d.o.o. • BUREAU VERITAS Francisco Cardama S.A. CETENA S.p.A. • Estaleiros Navais de Peniche S.A. Hellenic Register of Shipping • Instituto de Soldadura e Qualidade • • 35 METTLE SARL National Technical University of Athens NORGES TEKNISK NATURVITENSKAPELIGE UNIVERSITET Shipbuilders and Shiprepairers Association TWI Ltd The University of Surrey Umoe Mandal AS Case Studies SHIPWELD Welding Automatic Welding Process for the Shipbuilding Industry Objectives The project aimed at obtaining a fully automated hull welding system that enables: • Online control and adjustment of process parameters • Adaptive welding trajectory • Production of high grade welded seams Partners • • • • Fundación Fatronik • Cardiff University • Ecole Centrale Nantes Instituto de Soldadura e Qualidade 36 STX France Cruise SA Universidad de Vigo AQUA Case Studies Robotics/Welding Advanced high quality production by the use of an overall system architecture for small batches Objectives Develop a robotic production cell for the automation of metal working operations such as cutting, assembly and welding. Partners • • • • • Instituto de Soldadura e Qualidade FBTS - Fundação Brasileira de Tecnologia de Soldagem PETROBRAS APS GmbH METALGRUPO – Sociedade de Construções e Montagens Metalomecânicas, Lda. 37 Case Studies DEMOWFLOAT Energy Demonstration of the WindFloat Technology Objectives Demonstration of the Wind Float Technology - project aims to bring wind energy applications closer to market in European deep off-shore areas by demonstrating the cost competitiveness of deep offshore systems. Partners • • • • • • • EDP Inovação Laboratório Nacional de Engenharia e Geologia Instituto de Soldadura e Qualidade Caixa – Banco de Investimento Principle Power (Europe), Limited Vestas Wind Systems A Sea Energy Renewables 38 • • • • • • Damen Shipyards Gorinchem WavEC – Offshore Renewables National Renewable Energy Laboratory Repsol SgurrEnergy A. Silva Matos Energia ROBHAZ Case Studies Affordable Underwater Robotics Welding Repair System Objectives The project intended to develop welding repair techniques and affordable robotics equipment which could be readily available to underwater inspection and maintenance. Partners • • Instituto de Soldadura e Qualidade GKSS 39 Welding Research Topics CANDIDATE MARITIME RESEARCH TOPICS OF POTENTIAL INTEREST Application of UAV to traffic survellaince Inspection of structures and specific dangerous locations through the use of UAV Energy efficiency Asset management Offshorewind and O&G opportunities 40 Documents DOCUMENTS OF INTEREST “Vision 2025 - Meeting the Challenges through ambitious Innovation”; Waterborne Transport & Operations; Towards European Integrated Ocean Observation; Directorate-General for Research and Innovation-Transports; January 2013 “Staying ahead of the wave”; Directorate-General for Research and Innovation-Transports; 2012 “The Ocean of Tomorrow Projects (2010-2012)”; Directorate-General for Research and Innovation; 2013 Sustainable Surface Transport Research-7th Framework Programme 2007-2013; 41 A Network of Technology and Quality Thank you [email protected] www.isq-group.pt 42